Products for forging (steel, stainless steel, nickel, titanium, aluminum), rolling mills, ceramic slide plates, roll casting, charging plates for carbide, cold expansion.
MECHANO-LUBE® 1D6
Product description
MECHANO-LUBE® 1D6 is a water based graphite dispersion for the cold bar forging and expanding. MECHANO-LUBE® 1D6 is designed for high pressing force of >50 MN and sticks perfectly. The formulation avoids contact welding. MECHANO-LUBE® 1D6 can be applied by painting, spraying rolling.
Applications
- Forging shops, cold forming cold expanding
- Production of retaining rings
- Production of self-lubricating coatings
- Releasing agent cold reinforcing of austenitic steel
Properties
- Sticks on most surfaces
- For all manual and automatic spraying systems (air-spraying and airless)
- Heat resistance
- Uniform wetting
- High stability
- Compatible with most water based dispersions
- No heavy metals or phosphates
- Nonflammable, safe to use, safe to store
- Non corrosive
- Odorless (ammonia-free)
Technical data
Dilution
MECHANO-LUBE® 1D6 is supplied as a concentrate and can normally be diluted with ordinary tap water prior ready to use.
Note:
The product is “Made in Germany” and manufactured with high quality raw materials.
We focus on consulting and have 30 years of experience.
Our application technology is at your disposal.
The above information is given to the best of our knowledge. They represent average data, with the usual tolerances for raw materials.
No guarantee can be given for the correctness of the results obtained from the use of these products. Existing laws and regulations must be observed by the recipient of our products at his own responsibility.
More lubricants
Product Description
MECHANO-LUBE® 1D8 is an innovation in the field of water based lubricants for forging. Thanks to the optimized surface tension, the product can be sprayed much better and finer, resulting in a complete die cover. MECHANO-LUBE® 1D8 can therefore be used more economic. Foam formation occurs neither during dilution nor during stirring.
Due to its composition, MECHANO-LUBE® 1D8 does not build up an inorganic layer and does not tend to bond the ejectors. The product contains no silicates (waterglass). It is easy to dilute and has an extended shelf life. The special ground graphite ensures a low friction coefficient. MECHANO-LUBE® 1D8 can be precipitated or recycled in waste water purification plants with conventional precipitants. Another novelty of MECHANO-LUBE® 1D8 is re-usability after frost damage. The dispersion can be stirred up again after thawing and can be used.
Applications
- Forging shops (cold, warm and hot forging)
- Forged parts with deep gravities
Properties
- Sticks on hot surfaces
- For all manual and automatic spraying systems (airspraying and airless)
- Heat resistance
- Uniform wetting
- High stability
- No heavy metals, no phosphates, no silicates
- Nonflammable, safe to use, safe to store
- Non-corrosive
- Odorless (Ammonia free)
- VOC and APEO free
Technical data
Dilution
MECHANO-LUBE® 1D8 is supplied as a concentrate and can normally be diluted with ordinary tap water prior ready to use.
Storage
MECHANO-LUBE® 1D8 should not be exposed to direct sun. Protect against frost. Shelf life under normal storage conditions 12 month. Container must be tightly closed again after use to prevent contamination and loss of water.
Remark:
Profit from our long-lasting experience in the field of hot metal
forming and contact us. We are ready to assist you.
Produkt Beschreibung
MECHANO-LUBE® 1M2 is a lubricant powder in instant form. This product was special developed for mandrel bar lubrication. The unique property of this product is the special treated graphite and the additives. The graphite is special refined and purified crystalline natural graphite. MECHANO-LUBE® 1M2 provides outstanding pressure and temperature stability as well as low friction coefficient. Selected additives enable an easy dispersibility in water and excellent adhesion on different mandrels including chromium-plated mandrels. No buildup after rolling process and no carburization. MECHANO-LUBE® 1M2 is stable against contamination with descaling agents. It can be applied with all common spraying systems such as airspraying and airless systems.
Applications
- Mandrel lubrication in the production of seamless steel tubes (MPM, FM, Assel)
- Billetcoating
- Briquetting
Properties
- Outstanding adhesion on different surfaces (Chromium plated mandrels))
- For all spraying systems (airspraying and airless)
- Temperature and pressure stable
- Good wetting
- Stable (conc. and diluted)
- Miscible with most of other water based lubricants
- No heavy metals or phosphates
- No waste water problems (biologically eliminable)
- Non flammable
- Non corrosive
- VOC and APEO free
Technical data
How to prepare a dispersion
Tap water quality until max. 14°dGH can be used.
Carefully add the calculated quantity of MECHANO-LUBE® 1M2 (depending on the required quantity) into mixing tank equipped with a stirrer and containing the right quantity of water and mix thoroughly. Using dissolvers or jetstream mixers fits best. Dispersion is ready after 60 minutes stirring time.
The ration between powder and/or water enable you to produce the solid content of your choice up to 30 % solid content.
Storage
The product should be stored in a cool dry place
Remark:
Profit from our long lasting experience in the field of hot metal forming and contact us. We are ready to assist you.
Product description
MECHANO-LUBE® 1P9 is a special ground natural graphite. MECHANO-LUBE® 1P9 shows an excellent compatibility with a wide range of lacquer formulations as well as with polymer systems like thermoplastics or thermo setting resins. Because of the special refining method MECHANO-LUBE® 1P9 is suitable as lubricant and coating aid.
Applications
- Lubricant and conductive additive, Reduction of friction coefficient
- Synergistic effects with other lubricants like tungsten disulphide, molybdenum disulphide, hexagonal boron nitride and PTFE
- Improvement of electrical and thermal conductivity
- Pigment for colouring for coatings und lacquers
- Reinforcing material in thermoplastic and resins
Properties
Note:
Information provided on this technical data sheet indicates the approximate physical and chemical properties of the material. No
warranty is made either expressed or implied regarding the accuracy or the results to be obtained from the use of such information.
Product description
MECHANO-LUBE® 1VP12 is a water based graphite dispersion for the hot metal forming process. Special property of this dispersion is the high content of very fine ground and special processed graphite. MECHANO-LUBE® 1VP12 is extremely versatile and performs well over an extremely wide range of operating conditions. The dispersion has a shelf life of 9 month without stirring. The special processed graphite shows a low friction coefficient and sticks even on very hot surfaces. MECHANO-LUBE® 1VP12 can be isolated with normal precipitation procedure of wastewater treatment
Applications
- Forging shops, hot metal forming
- Forged parts with deep gravities
- Stainless steel
- Aluminum
- Copper and brass
- Production of self-lubricating coatings
- Mold releasing agent, bras steel, aluminum
Features
- Sticks on hot surfaces
- For all manual and automatic spraying systems (airspraying and airless)
- Heat resistance
- Uniform wetting
- High stability
- Compatible with most water based dispersions
- No heavy metals or phosphates
- Nonflammable, safe to use, safe to store
- Non-corrosive
- Odorless (ammonia-free)
- VOC and APEO free
Technical data
Dilution
MECHANO-LUBE® 1VP12 is supplied as a concentrate and can normally be diluted with ordinary tap water prior ready to use.
Storage
MECHANO-LUBE® 1VP12 should not be exposed to direct sun. Protect against frost. Shelf life under normal storage conditions and under original seal 12 month. Container must be tightly closed again after use to prevent contamination and loss of water.
Remark
In case the product is frozen it can be reused after thawing and stirring. VP12 is the only lubricant which can be saved after freezing.
Profit from our long-lasting experience in the field of forging and contact us. We are ready to assist you.
Product description
MECHANO-LUBE® 1VP19 is a billet coating dispersion for various applications and metal alloys. MECHANO-LUBE® 1VP19 remain stable and resists deterioration even when exposed to very high temperatures up to 1200°C. The maximum exposure time depends on furnace conditions. In Induction furnace it can exceed 10 minutes at 1000°C without protective atmosphere. MECHANO-LUBE® 1VP19 can be used also for aluminum extrusion. It can be spayed as well as dipped or painted. The steel billet canbe scale protected.
Applications
- Die forging and wide areas of hot metal forming
- Corrosion protection
Features
- Excellent adhesion
- Easy application by spraying, dipping, etc.
- Heat resistance
- Uniform wetting
- High stability
- No heavy metals
- Nonflammable, safe to use, safe to store
- Non corrosive
- No foam
- Odorless (ammonia-free)
- VOC and APEO free
Technical data
Dilution and storage
MECHANO-LUBE® 1VP19 is supplied as a concentrate and can normally be diluted with ordinary tap water prior ready to use. The product should not be exposed to direct sun. Shelf life under normal storage conditions 9 month.
Service
It is our commitment to provide the best service. Our technical staff will be happy to serve you.
Product description
MECHANO-LUBE® 1VP496 is a water based graphite dispersion for the coating of ceramic plates and refractory materials. MECHANO-LUBE® 1VP496 reduces surface porosity and increases lubricity. It is characterized by a superior oxidation resistance, spreading property and high solid content. The product is slightly thixotropic.
Applications
- Coating of ladle slide gates
- Coating of ceramic and refractory materials
Features
- Superior adhesion on different materials
- Easy application (spraying, painting, rolling)
- High filling properties (closing pores and surface defects)
- Fast drying
- Outstanding wetting and spreading property
- Improved oxidation resistance
- Lessening friction of slide plates surface under pressure
- No heavy metals
- Non corrosive
- Solvent free (VOC and APEO free)
- Can be used for all refractory materials (Al2O3-ZrO2-C; Al2O3-C; Al2O3-MgO-C; MgO-Al2O3-C; Spinel
Technical data
Note:
Information provided on this technical data sheet indicates the approximate physical and chemical properties of the material. No
warranty is made either expressed or implied regarding the accuracy or the results to be obtained from the use of such information.
Product description
MECHANO-LUBE® 1VP574 is a water based graphite dispersion containing a special releasing aid for hot aluminum forging. Special property of this dispersion is the high content of very fine ground and special processed graphite. MECHANO-LUBE® 1VP574 is extremely versatile and performs well for complicated work piece. The flow ability of the aluminum will be improved due to the reduction of the oxide layer. The dispersion has a shelf life of 9 month without stirring. The special processed graphite shows a low friction coefficient.
Applications
- Aluminum and steel forging shops
- Forged parts with deep gravities
- Aluminum
- Copper and brass
Properties
- For all manual and automatic spraying systems (airspraying and airless)
- Heat resistance
- Uniform wetting
- High stability
- For all manual and automatic spraying systems (airspraying and airless)
- No heavy metals or phosphates
- Nonflammable, safe to use, safe to store
- Non-corrosive
- Odorless (Ammonia free)
- VOC and APEO free
Technical data
Note:
Information provided on this technical data sheet indicates the approximate physical and chemical properties of the material. No
warranty is made either expressed or implied regarding the accuracy or the results to be obtained from the use of such information.
Product description
MECHANO-LUBE® 3VP697 is a water-based graphite dispersion with high purity. Due to its low surface tension, it shows excellent spreading properties. MECHANO-LUBE® 3VP697 contain special ground platelet shape graphite. The additives are selected to avoid reactions with other materials. The product can be applied with all standard application methods (rolling, squeegeeing, brushing, spraying, etc.). MECHANO-LUBE® 3VP697 contains no solvents (VOC-free) and is nevertheless fast drying. After drying, an even, dense coating with a high sliding effect is formed. The coating can be washed off again with water.
Applications
- Forming of self-lubricating coatings
- Releasing agent
- Coating of charging plates
Dilution
Depending on the application, the product can be diluted with water as desired.
Technical data
Note:
Information provided on this technical data sheet indicates the approximate physical and chemical properties of the material. No
warranty is made either expressed or implied regarding the accuracy or the results to be obtained from the use of such information.
Product description
MECHANO-LUBE® 6VP746 is an oil- and solvent-free boron nitride dispersion for different application methods (spraying, dipping, rolling etc.). MECHANO-LUBE® 6VP746 is a replacement product for oil-based release agents and lubricants for high-temperature applications. The product is designed in such a way that it does not generate any polycyclic decomposition products.
Applications
- Release agent for metal, glass, ceramics and polymers at high temperatures
- Wear protection for moulds
- Permanent lubrication in cold forming
- Lubrication of sliding shoes in pusher furnaces.
Properties
- Excellent adhesion to many substrates
- Very good lubricating and release properties
- Temperature stable
- Good wetting ability
- High stability (concentrated and diluted)
- No heavy metals or phosphates
- Non corrosive
Technical data
Dilution
The product is ready for use, but can be diluted with water if necessary.
Note:
Information provided on this technical data sheet indicates the approximate physical and chemical properties of the material. No
warranty is made either expressed or implied regarding the accuracy or the results to be obtained from the use of such information.
Product description
Water based Boron Nitride dispersion. MECHANO-LUBE® 6D1 is formulated to allow dilution without degrading performance and is often used for dipping parts and to form a relatively hard coating just on drying. Thus, MECHANO-LUBE® 6D1 is typically selected for applications that require a harder surface (i.e., components that move while in contact with molten metal).
Applications
- Aluminum, Magnesium casting
- Brass casting
- Production of self lubricating coatings
- Mold releasing agent, bras, steel, aluminum
- Stainless steel
Properties:
- Totally protects surfaces from molten metal and its splash
- For all manual and automatic spraying systems (air-spraying and airless) and dipping or painting
- Heat resistance
- Corrosion resistant
- High stability
- High stability (concentrated and diluted)
- Compatible with most water based dispersions
- No heavy metals or phosphates
- Nonflammable, safe to use, safe to store
- Ready dilutable to any level
- No foam
- Odorless
- VOC and APEO free
Technical data
Dilution and storage
MECHANO-LUBE® 6D1 is supplied as a concentrate and can normally diluted with ordinary tap water prior ready to use.
Storage
The product should not be exposed to direct sun. Shelf life under normal storage conditions 9 month. MECHANO-LUBE® 1M3 should be stored in a cool dry place.
Note:
We focus on consulting and have 30 years of experience! Our application technology is at your disposal.
The above information is given to the best of our knowledge. They represent average data, with the usual tolerances for raw materials. No guarantee can be given for the correctness of the results obtained from the use of these products. Existing laws and regulations must be observed by the recipient of our products at his own responsibility.
Product description
MECHANO-LUBE® 7VP628 Dispersion is a water based talcum dispersion and contains no binder. Special property of this dispersion is the high solid content with moderate viscosity. MECHANO-LUBE® 7VP628 Dispersion is extremely versatile and performs well over an extremely wide range of operating conditions. The dispersion can be easily re-dispersed with simply stirring even after long shelf. The special processed talcum shows a perfect platelet structure and can be easily diluted with water. MECHANO-LUBE® 7VP628 Dispersion can be isolated with normal precipitation procedure of waste water treatment.
Applications
- Releasing agent for metal forming (roll casting)
- Lubricant
Properties
- For all manual and automatic spraying systems (airspraying and airless)
- Heat resistance
- Uniform wetting
- High stability
- High stability (concentrated and diluted)
- No heavy metals or phosphates
- Nonflammable, safe to use, safe to store
- Non corrosive
- Odorless
- VOC and APEO free
Technical data
Dilution
The product is ready for use, but can be diluted with water if necessary.
Note:
Information provided on this technical data sheet indicates the approximate physical and chemical properties of the material. No
warranty is made either expressed or implied regarding the accuracy or the results to be obtained from the use of such information.
Product Description
MECHANO-LUBE® 1 is very pure special ground natural graphite. MECHANO-LUBE® 1 shows an excellent compatibility with a wide of lacquer formulations as well as with polymer systems like thermoplastics or thermosetting resins. Because of the special refining method, MECHANO-LUBE® 1 is suitable as lubricant and coating aid. This product shows an outstanding infrared diffusion and reflectance and can be used in insulating materials.
Applications
- Reduction of friction coefficient
- Improvement of thermal conductivity
- Shielding material (EMI/RFI/infrared)
- Synergistic effects wit hother lubricants like tungsten disulfide, molybdenum disulfide, hexagonal boron nitride and PTFE
- Coatings and lacquers
- Reinforcing material in thermoplastic and resins
Properties
Typical particle size distribution
Typical particle shape
Information provided on this technical data sheet indicates the approximate physical and chemical properties of the material. No warranty is made either expressed or implied regarding the accuracy or the results to be obtained from the use of such information
Product Description
MECHANO-LUBE® 2 is very fine ground natural graphite with nano particles size. MECHANO-LUBE® 2 has a unique particle shape and an excellent dispersibilty in almost all liquids. Because of its small particle size and very sharp particle size distribution, MECHANO-LUBE® 2 is very stable against sedimentation. The special grinding and classifying method of MECHANO-LUBE® 2 enables very low viscosities. It is compatible with a wide range of lacquer formulations (water and solvent based) as well as with polymer systems like thermoplastics or thermosetting resins.
Applications
- Mould releasing agent in hot metal forming process
- Reduction of friction
- Improvement of thermal conductivity in polymers
- Synergistic effects with other lubricants like tungsten disulfide, molybdenum disulfide, hexagonal boron nitride and PTFE
- Coatings and lacquers
- Reinforcing material in thermoplastic and resins
- Reduction of shrinkage in plastics and resins
- Infrared absorbers in polymers
Technical data
Typical particle size distribution
Typical particle shape
Information provided on this technical data sheet indicates the approximate physical and chemical properties of the material. No warranty is made either expressed or implied regarding the accuracy or the results to be obtained from the use of such information.
